Non-Destructive
Investigations
Where
decay or structural problems are suspected but are hidden by fine decorative
finishes or buried within structural elements, the use of conventional
investigation techniques can result in extensive and unnecessary damage.
Robert
Demaus introduces the principal non-destructive alternatives available
today
Impulse
Radar: Part of a survey showing the location of flues and areas
of defective brickwork behind fine decorative finishes (GB Geotechnics
Ltd) |
It
has been a century or more since doctors routinely cut open their
patients to find out what was, or was not, wrong: such operations
often harmed the patient more than the problems they were trying to
cure. It would now be unthinkable to adopt such a brutal approach
to the care of patients. However, we continue to treat buildings in
just such a cavalier way, embarking on major disruptive and destructive
surgery without bothering to obtain an accurate diagnosis of the problem
beforehand.
It
is sometimes thought that the cost of modern non-destructive building
diagnostics is too high, but how much does it cost to strip out and
then reinstate window linings or cornices to check lintels, or to
remove and replace oak panelling to check walls? How much does it
cost to renew timbers that may look decayed, but which are perfectly
capable of continuing the job? Conversely, inadequate investigation
may result in additional costs and delays to the completion of a project
if hidden faults are uncovered; and structural failure may result
if they are not. How much unnecessary work is done "to be on
the safe side"? The right method of assessment, used at the right
time, generally saves considerably more money than it costs.
The
essential basic tools for non-destructive investigation remain good
eyes, an open mind and a profound knowledge and understanding of both
original construction methods and materials, and historical repair
techniques. The various techniques briefly described in this article
are not a replacement for that knowledge and understanding, but an
additional and sometimes very powerful tool which can add greatly
to the information needed to select the most appropriate, conservative
and cost-effective course of action.
IMPULSE
RADAR
Equipment
developed from military and geo-technical applications has been used
with great success in the location and measurement of voids, internal
cracks, old chimney flues and other discontinuities in mass walls,
and beneath floors. It is also used for location of cramps and failures
in stone structures. Essentially the technique involves the transmission
of pulsed radio energy from an antenna held against the surface and
the reflected energy is picked up by another antenna. As some energy
is reflected in varying proportions by inconsistencies within the
material, a profile of the structure below the surface can be analysed.
Continuous readings are taken and the variations recorded for later
analysis. However, interpretation of the resultant data is very complex,
and a high level of expertise is required if mistakes are to be avoided.
Assessment by impulse radar is relatively expensive, but it can provide
extremely valuable information on the original structure of a building,
its historical development and its present condition. It can also
be used to check that remedial work such as pressure grouting has
been effective.
ENDOSCOPY
Endoscopy
is simply an extension of the essential visual survey into areas inaccessible
to the naked eye. The equipment ranges from relatively simple borescopes
consisting of a light source, a small diameter rigid tube with built-in
optics and an eye-piece, to complex controllable systems with numerous
specialised attachments. By drilling a hole, (normally less than 12mm)
and inserting the tube, it is possible to inspect voids under floors
or behind panelling for example. Any hidden problems such as fungal
growth can, in theory, be identified. The more sophisticated and expensive
equipment is fully flexible and can be steered by wires built into
the casing. Systems are available down to 6mm diameter, and more specialised
systems down to less than 2mm. It is possible to attach still or video
cameras to the eye-piece to record the findings. The theory is fairly
simple, but in practice it can be very difficult to retain a sense
of scale of the image observed, and keep track of the location and
orientation of the tip. The focal range, depth of field and strength
of light is greatly reduced in the smaller diameter systems. It is
not unknown for insulation lagging to be mis-identified as dry-rot!
ULTRASONICS
Ultrasound
is a widely used technique for non-destructive assessment throughout
medical and industrial fields. In historic buildings, its particular
applications are the assessment of timber, stone and ceramic materials,
and it can also be used on concrete and metals. In timber, the technique
is capable of quickly locating areas of decay and structural weakness
hidden within, assessing the extent of decay visible on the surface,
and measuring the depth and extent of fractures. It is particularly
useful for the assessment of the structural integrity of timber joints.
In stone, fault planes and zones of weakness within large blocks can
be checked, as well as the depth of surface cracks and weathering
decay, fire damage and the effectiveness of consolidation and repair,
and the bond between individual stones in, for example, a column.
A specific application is the assessment of weakness and potential
failure in statuary.
In
some applications, particularly where timber is concerned, access
is required to opposing sides of the material being tested, which
can be a major limitation. However, where usable it is fast, reliable
and inexpensive. Unlike medical, and some industrial applications,
the equipment used for buildings assessment does not produce a picture,
and a high level of experience and skill is required to interpret
the results. It cannot be used where there are a number of discontinuities
such as across a random rubble wall, as the signal is too scattered
by the various interfaces. It is totally non-destructive, leaves no
mark and can be used on very fragile stone or painted timber surfaces.
MICRO-DRILLING
This
technique, which is specifically for the assessment of timber, is
perhaps the most accurate practical method currently available. A
fine drill probe linked to a computer penetrates up to 200mm into
the timber, and records faults and variations due to decay or other
defects by measuring the speed of penetration. Extensions are available
which allow penetration to any depth. A hole of just 1mm in diameter
is left, similar to the exit hole left by Anobium punctatum, the common
furniture beetle. This technique is capable of accurately measuring
the severity and extent of decay, the ratio of sound to decayed timber
remaining, and its position within the cross-section. This is extremely
valuable to engineers in assessing whether a timber can continue to
fulfil its structural role, even if some decay is present, and allows
more conservative repairs to be designed. It can be used to assess
timber behind surface finishes such as decorative plaster, oak panelling,
window linings and render. The information obtained from the micro-drill
is easier to interpret than some of the other techniques discussed,
but nonetheless, embarrassing and expensive mistakes in interpretation
can be made by the inexperienced. Particular caution is needed when
assessing softwoods as there is a tendency for the drill to track
round the softer growth and indicate significantly weaker timber than
is actually the case: it can also be difficult to differentiate between
narrow shakes and large voids, and where possible such testing should
be cross-checked with another system such as ultrasound.
MOISTURE
MEASUREMENT
The
measurement and monitoring of moisture and its effect is a complex
and important topic that is frequently misunderstood. A considerable
proportion of the remedial treatments specified for damp problems
are unnecessary or mis-applied, and often counter-productive, introducing
more serious problems that may remain hidden for many years.
Simple
electrical resistance meters are cheap and widely used, but the information
obtained from them can be wildly inaccurate and often of little value.
They can measure the moisture content on, or just below the surface
of timber, but this does not necessarily give any indication of the
moisture deep within. Old surface treatments, whether protective or
decorative, can change the resistivity of the timber and give misleading
results. On walls, salts in brickwork, foil behind plasterboard, high
carbon content, condensation and other factors can give false readings.
The results therefore need to be treated with great caution, but some
useful information can be obtained.
Carbide
meters (for walling materials) or laboratory testing is needed for
accurate and reliable results. It is often the changes in moisture
levels that are of greatest significance: these can be monitored remotely
by small and fairly cheap sensors inserted deep into timbers and masonry
and wired back to a central point, to give early warning of changes
in moisture before any damage is done. This is the best method of
providing long-term protection.
INFRA-RED
THERMOGRAPHY
Very
sophisticated equipment is now available which can measure and record
minute variations in the infra-red radiation which is emitted by all
structures. As the level of radiation varies measurably according
to the material's composition and temperature, infra-red thermography
can provide an astonishing amount of information on the structure
and condition behind the surface and within the fabric of a building.
This powerful technique is the subject of an on-going programme of
research. Apart from the obvious and established use of locating and
defining heat loss (which in itself can be very important in an old
building) applications include the location and/or assessment of the
following:
Structural
timber frames behind render, weather-boarding plaster etc.
Structural
joints, infilled openings etc. behind render on masonry walls
Bond
failure and moisture ingress in renders, pargetting and harling
Lintels,
structural failures, snapped headers etc. in brickwork
Variations
in moisture levels.
The
assessment is very quick and usually requires no expensive access equipment
or scaffolds as most of the work can be carried out from ground level.
The speed with which an entire street can be assessed makes it a valuable
aid to historical recording. The images can be stored on computer disc
and printed out in colour. However, infra-red thermography is very sensitive
to weather conditions - rain or bright sun on a wall to be investigated
may prevent any successful assessment, and the temperature gradient
required sometimes means that more information on heated buildings can
be obtained in winter, and unheated ones (such as churches) may be better
surveyed at night when the day's solar gain provides sufficient gradation.
To
return briefly to the medical analogies referred to at the beginning
of this article, a general practitioner is expected to have a wide
knowledge of symptoms and possible remedies, and, though aware of
the various techniques which are available, cannot be expected to
carry them out: their application and interpretation is left to a
specialist with expertise in that particular field. The same approach
must be taken with the diagnosis of building faults, but never expect
a consultant with a financial interest in recommending extensive works,
or one particular remedial treatment, to be objective, or even accurate.
The
above is only a brief summary of some of the more generally useful
or readily available techniques. The monitoring of structural movement
also provides some insight into conditions beneath the surface of
a structure and are described in the article by Clive Richardson on
page 33. Other techniques, such as X-ray radiography, magnetometry,
and sniffer dogs trained to detect dry rot each have their specific
uses, and can yield valuable information which other systems may not.
The equipment described is constantly being updated, and a great deal
of research and development is being carried out. Many of these techniques,
whilst extremely valuable used in isolation, become even more powerful
when used in combination: thermography, for example, can locate all
the structural timbers behind a pargetted elevation, and the micro-drill
then used to assess their condition without removal of any of the
pargetting. If no decay is found, the building can be left alone with
no damage or disruption. If pockets of decay are found, localised
repair (akin perhaps to keyhole surgery) can be carried out, and most
of the pargetting left in place. The savings, both in cost and loss
of original or historic material, are considerable.
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© Cathedral Communications Limited 2005 |